how do i mount separate partitions and not loose data?

You'll need to mount them at a different location, first, copy data over, then overmount the real location. eg:

## assuming /dev/xvdc is your new /usr
mount /dev/xvdc /mnt
cp -a /usr/* /mnt/
umount /mnt
mount /usr

Note that in the case of /var and /tmp, rebooting afterward is recommended. Also, once you're sure things are working fine, you can remove the unneeded copies in the root fs like so:

mount --bind / /mnt
rm /mnt/usr/* -rf  ## don't remove /usr itself!
umount /mnt

Be sure to copy everything, and make sure it comes back on a reboot, first, of course :)

i was slowly thinking that this was the solution but had no idea how to go about it correctly. Will give it a try today and post the results here shortly. thanks a bunch.

that worked like a charm, thanks!!

when the old data was removed you kept the empty folders there, is this a requirement for the system to work or can i delete these empty folders?

The empty directories are needed - when you mount a partition, it must be attached to an already-existing directory.

So here are the results:

:~# quotaon -avug
/dev/xvda [/]: group quotas turned on
/dev/xvda [/]: user quotas turned on
/dev/xvdc [/usr]: group quotas turned on
/dev/xvdc [/usr]: user quotas turned on
/dev/xvde [/var]: group quotas turned on
/dev/xvde [/var]: user quotas turned on
alpha1:~#                                              #i hit tab to show available programs here
Display all 702 possibilities? (y or n)

If it didnt work my list of available programs would have been 152 instead of 702 or something like that.